Food Industry

Mega Alimentos

Overview

Mega Alimentos is a leading company in the production of sauces, dressings, and beverages, and has stood out in the food industry through its quality products in both Mexico and the United States. Proudly Mexican, it has one plant and 11 distribution centers, becoming a reliable supplier for its customers. In 2022, Mega Alimentos began implementing the DDMRP methodology within its complex supply chain with the aim of optimizing its operation and obtaining significant results. This is a testament to the company’s commitment to excellence in supply chain management. Its innovative and proactive approach has allowed it to position itself as a benchmark in the food industry. The implementation of DDMRP in Mega resulted in a series of notable achievements.

Challenges

Suministro
Demanda
Operaciones
Mercado
Finanzas
Consumidores
Clientes
Development of tools to improve communication with suppliers
Capacity constraints for certain materials
High variability for certain families of materials
Replenishments controlled by expiration restriction
Development of new execution tools
Collaborative forecasting with opportunity for improvement
Short visibility horizon
Limited short-term response capacity
Critical operations within the production process

Results

  • Increased service level by 18%, reflected in the OTIF.
  • Significant reduction in inventory days of coverage in purchasing, manufacturing, and distribution.
  • Reliable availability and inventory stabilization.
  • Alignment of internal production-commercial processes.
  • Reduction of planning time.
  • Sensitivity to continuous improvement with a focus on value generation.
  • Decoupling of the supply chain with reduction of variability and disruptions in demand and supply.

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